Pharmaceutical Honeycomb Glass Disposable Syringe Aseptic Filling Capping Plugging Labeling and Inspection Machine with Laf and C-Rabs China Vendor

Pharmaceutical Honeycomb Glass Disposable Syringe Aseptic Filling Capping Plugging Labeling and Inspection Machine with LAF and C-rabs China Vendor

Main Application

Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It ' s mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.

Performance Features

• Th e  design, materials, manufacturing, assembly and commissioning of the entire line   are in accordance with the new GMP and FDA regulations.
• This machine adopts servo control system to automatically complete the processes of honeycomb tray unpacking, tearing film, conveying, filling, plug feeding, plug filling and tray output. It' s with  electromechanical integration control, stable operation and high degree of automation.
• Applications: 1ml - 20ml  (according to user specifications);
• Filling range: 0.1ml-20ml
• Capacity: 2000-30000 bph
• Filling head: 2-10 pcs, choose according to capacity;
• Various types of filling pump options:  metal pump, peristaltic pump, ceramic pump;
• Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
• Pass rate ≥99.9% 
• Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder ;
• Fully automatic production control with intelligent testing devices at the core stations ;
• No friction between the contact surface of the pluger  and the drug solution and the bottom rail during transport . T he stopper is always protected by laminar flow, avoiding the risk of particles and contamination ;
• The main drive components of the machine are servo-driven and are located in the lower part of the machine frame, which allows precise positioning and avoids pollution of the environment ;
• Can be equipped with a servo motor controlled filling pump for filling, which is highly accurate and easy to adjust ;
• Configurable filling system CIP/SIP system ;
• A nitrogen filling unit can be configured to isolate the medicinal solution from oxygen ;
• Can be equipped with a vacuum filling system for filling the high viscous products ;
• Configurable with Open-RABS isolation protection system and Class 100 air purification laminar flow system ;
• The h igh-performance no  bottle  no filling , no  bottle  no capping and linked bottle squeeze stop function can be configured ;
• Can be equipped with multiple robots for collaborative control technology to fully automate the process of tearing film, de-lining, filling, plug ing and weighing of pre-filled syringes
• The automatic calibration of the filling volume can be configured to  calibrat e  the filling volume fully automated ;
• Can be equipped with   fully closed aseptic isolation (Isolator) systems and bag-in-bag-out (BIBO) systems if needed;
• Fully automatic control and monitoring of the production process using control technologies such as high-precision colour touch screen operation and monitoring, PLC automatic control, automatic protection and mainframe variable frequency speed regulation ;
• Can customized relevant products according to the actual needs of the customer.