Waste tyre pyrolysis plant can turn waste tyre, waste plastic to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.
Scrap Tyre Pyrolysis To Fuel Oil Machine
Capacity:5ton,10ton,20TPD,30TPD,50TPD
Reactor Material:Q345R, Alloy Steel, Stainless Steel
Reactor Thickness:16mm, 18mm
Total Weight:30-40 tons (Varies by Design and Capacity)
Working Power:15-60KW(Varies by Design and Capacity)
Labor Qty Require:2-4 Persons for per set machine, more machine, fewer labors
Raw Material can be used in Pyrolysis machine
|
NO. |
Raw material |
Note |
|
1 |
Waste tyre |
Steel tyre ,Nylon tyre ,Bick tyre |
|
2 |
Waste plastic |
PE,PVC,Waste washed mixture plastic from waste Paper Factory |
|
3 |
Waste rubber |
Shoes Soles,Cable Skin |
|
4 |
oil sludge,waste oil sludge |
|
NO. |
Name |
Percentage |
Usage |
|
1 |
Tyre oil |
45% |
* can be sold directly. * make diesel and gasoline by use oil distillation machine. * can be as fuel. |
|
2 |
Carbon black |
30% |
* can be sold directly. * make fine carbon by use carbon black refining machine. * make pellet by use carbon make pellet machine. |
|
3 |
Steel wire |
15% |
* can be sold directly. * make steel bloom by use hydraulic press-packing |
|
4 |
Oil gas |
10% |
* can be as fuel burn by use gas burn system (pyrolysis machine included) *extra gas also be storage as fuel for other heating. |
Waste Tire Recycling Process
Working Process of scrap tire pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil,the temperature will be low, at this time, carbon black will be discharged automatically.
|
Product Name
|
Waste Tyre Pyrolysis Machine
|
||
|
Capacity
|
5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD
|
||
|
Reactor Material
|
Q245R, Alloy Steel
|
||
|
Reactor Thickness
|
14mm, 16mm
|
||
|
Total Weight
|
30-40 tons (Varies by Design and Capacity)
|
||
|
Working Power
|
15-30KW(Varies by Design and Capacity)
|
||
|
Labor Qty Require
|
2-4 Persons for per set machine, more machine, fewer labors
|
||
|
Processing Time
|
Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example)
|
||
|
Application Material
|
Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc...
|
||
|
Heating Fuel
|
Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc...
|
||
Auto-feeder(optional device)
1. 50 ton hydraulic pressure help feeding more raw materials.
2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire, car tire, or tire pieces after cutting.
3. Save labor, save time.
4. After finishing production it can feed raw material instead of waiting the main furnace to be cooled.
Oil separator
1. Water from raw material will be separated here.
2. Water sealing design prevent tempering. Ensure saftety.
3. Heavy oil will be collected here.
Cooling system
1. Coil pipe cooling system
there are 24pc 159 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in larger area and longer time,thus get higher oil yield
2. Vertical condensers
we supply 4 condensers, each has 44 pipes inside the condenser. Saves space and looks more neat and beautiful.
Anti-back fire device
1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the main furnace .
2. Water sealing disign will prevent tempering. Ensure safety.
Double dust removal device
1. Dispose of flue gas caused by heating main furnace using coal, wood, oil or natual gas.
2. Environment protection.
From scrap tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
About installation & after service
All the various series of the equipment we sell enjoy perfect after-sale service :
1. We can arrange engineers to help you with the installation of the machine and the training of your workers until everything runs smoothly.
Now as the global situation we know,we have to support the installation guidance of each part online.
All the various series of the equipment we sell enjoy perfect after -sale service :
1. We will send engineers to help you with the installation of the machine and the training of your workers until everything runs smoothly.
2. We guarantee the complete machine one year since installation. If during the first year, there is any problem caused by the machine itselfe, we will take responsibility.
3. We guarantee the main furnace life more 1-2 years, and other parts no need change expect the quick- wear parts.
4. We provide the whole life machine maintenance.And w e will try our best to solve the customers' extra worries.