Waste tyre pyrolysis plant can turn waste tyre, waste plastic to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.
Scrap Tyre Pyrolysis To Fuel Oil Machine
Capacity:5ton,10ton,20TPD,30TPD,50TPD
Reactor Material:Q345R, Alloy Steel, Stainless Steel
Reactor Thickness:16mm, 18mm
Total Weight:30-40 tons (Varies by Design and Capacity)
Working Power:15-60KW(Varies by Design and Capacity)
Labor Qty Require:2-4 Persons for per set machine, more machine, fewer labors
Raw Materials
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No.
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Name
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Output
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Usage
|
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1
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Tyre Oil
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40-45%
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* Sell directly.
* Further refining to get standard diesel and gasoline * Use as fuel for heating pyrolysis machine or distillation machine. |
|
2
|
Carbon Black
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35-40%
|
* Sell directly.
* Further Refine carbon via carbon black refining machine. * Make pellet via carbon pellet maker. |
|
3 |
Steel Wire |
15%
|
* Sell directly.
* Make steel bloom by hydraulic press-packing. |
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4
|
Syngas
|
6%
|
* Recycle as fuel through gas burner system(
we supply gas burner for free
).
* Extra gas also can be storage as fuel for other heating. |
Waste Tire Recycling Process
Working Process of scrap tire pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil,the temperature will be low, at this time, carbon black will be discharged automatically.
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Product Name
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Waste Tyre Pyrolysis Machine
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Capacity
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5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD
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Reactor Material
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Q245R, Alloy Steel
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Reactor Thickness
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14mm, 16mm
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Total Weight
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30-40 tons (Varies by Design and Capacity)
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Working Power
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15-30KW(Varies by Design and Capacity)
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Labor Qty Require
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2-4 Persons for per set machine, more machine, fewer labors
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Processing Time
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Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example)
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Application Material
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Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc...
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Heating Fuel
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Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc...
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1. Cooling system
New cooling system ensure you can get much and higher quality pyrolysis oil.
2. Dust remove system
New type dust remove system ensure the machine output smoking is eco-friendly.
3. Auto feeding system
Use auto feeder loading tyres into reactor not only greatly save time and labors but also loading more tyres.
4. Auto discharge system
Ensure no any dust when discharge carbon black, And discharge time greatly shortage.
5. Reactor thickness
The reactor thickness is 14mm or 16mm , It can improve reactor use life time, and ensure reactor no deformation when high temperature heating.
6. Waste gas burnning system
The non-condensable C1-C4 oil gas can be through this system reback to furnace for burnning, Not only no need emission but also can save fuel.
From scrap tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
About installation
We will send you one engineer for installation and training of your works.
About Guarantee & after service
All the various series of the equipment we sell enjoy perfect after -sale service :
1. We will send engineers to help you with the installation of the machine and the training of your
workers until everything runs smoothly.
2. We guarantee the complete machine one year since installation. If during the first year, there is any
problem caused by the machine quality, we take responsibility.
3. We guarantee the reactor life more than 6 years, other parts no need change expect the vulnerable
parts .
4. We provide the whole life machine maintenance. we will try our best to solve the customers' extra worries.